Aug . 01, 2025 09:00 Back to list

250ml Blue Translucent Medical Plastic Vaccine Vials

The evolution of vaccine storage and delivery systems has placed heightened focus on cutting-edge solutions, with the 250ml Medical Plastic Vaccine Vial Blue Translucent standing as a benchmark for modern pharmaceutical packaging. This article delves into the industry's latest trends, comprehensive technology specifications, comparative analyses, and practical application cases, offering an authoritative resource for professionals seeking advanced, reliable vial solutions. Drawing on sector research, standard citations, and direct customer feedback, we unpack why this product is redefining vaccine packaging in high-stakes sectors.

Global Trends in Medical Vaccine Vial Packaging

According to Mordor Intelligence, the vaccine vial market has witnessed an average CAGR of 7.7% from 2020 to 2024, pushed by growing global vaccination drives and the need for robust cold chain solutions. Plastic vials, particularly advanced translucent polymer designs, now comprise over 35% of market volume—favored for their lightweight, break-resistant, and high-clarity characteristics. The 250ml Medical Plastic Vaccine Vial Blue Translucent exemplifies this leap, integrating exceptional chemical resistance and visibility while meeting stringent medical compliance requirements (e.g., ISO 8362, FDA 21 CFR 177.1520).

Product Overview: 250ml Medical Plastic Vaccine Vial Blue Translucent

Core Technical Parameters

Specification	Parameter
Volume	250 ml ±2%
Material	Medical-grade Polypropylene (PP), Pharma-certified
Transparency	Blue-tinted, 85% visible light transmission
Wall Thickness	1.8 mm (ISO 8362 compliant)
Operating Temperature	-40°C to +120°C (maintains dimensional stability)
Closure Type	Screw cap / Snap-on seal (tamper-evident)
Sterilization	Gamma/Irradiation/Ethylene Oxide (EO)
Compliance Certifications	ISO 8362-1/2/6, FDA 21 CFR 177.1520, CE, cGMP
Usage Life	5+ years (validated under ANSI/ASTM standards)

Manufacturing Process Explained: Step-by-Step with Diagram

Raw Material Selection Medical-grade PP granules, pre-certified for biocompatibility & trace impurities.

Injection Molding Automated high-precision machines inject molten polymer into multi-cavity molds (maintaining 1.8mm wall thickness, ISO 8362).

CNC Finishing Automated robotics trim necks, apply thread/cap features for high sealing integrity.

Quality Inspection Inline infrared and manual checks for microfractures, thickness, contamination (conforming to ANSI/ASQ Z1.4).

Sterilization & Packaging EO/gamma processes meet ISO 11137; vials sealed in sterile, tamper-evident packaging.

Material, Processing & Industry Standards

The 250ml Medical Plastic Vaccine Vial Blue Translucent is constructed from high-purity polypropylene (PP)—chosen for its outstanding chemical resistance (impermeable to acids, alkalis, and solvents), impact durability, and inertness. Unlike glass, PP resists shattering and reduces particle contamination risks during transport or use.

Manufacture: State-of-the-art injection molding ensures uniformity, and CNC trimming allows micron-level tolerance for sealing interfaces.
Testing: Each production batch undergoes leak & mechanical stress tests (10kPa pressure, per ISO 8362-6), and biological inertness assessments (per USP ).
Compliance: Meets or exceeds FDA 21 CFR 177.1520 for food-contact plastics, with batch traceability and certifications available.

Industry Comparison: Why Choose 250ml Medical Plastic Vaccine Vial Blue Translucent?

Parameter	WKPACKING 250ml Medical Plastic Vaccine Vial Blue Translucent	Standard Glass Vial (250ml)	Other Plastic Vial (PET, 250ml)
Breakage Rate (%)	<0.01	0.43	0.11
Weight (g)	32	123	26
Chemical Resistance	Excellent (non-reactive to vaccines/adjuvants)	Very Good	Fair
Clarity/Transparency	85% (Blue Translucent)	92% (Clear)	76% (Varies)
Sterilization	EO, Gamma, Steam	Steam, Autoclave	EO
Recyclability	100%	80%	88%
Cost (per unit, USD)	0.26	0.70	0.24

Breakage Rate (%) - Comparison Bar Chart

Material Share in Medical Vials (2024) - Pie Chart

Product Weight over Years - Line Chart

Custom & Turnkey Solutions

For pharmaceutical clients requiring project-specific solutions, WKPACKING’s customization program enables adaptation of 250ml Medical Plastic Vaccine Vial Blue Translucent for:

Unique cap/closure geometry (screw, snap, vented, RFID-traceable)
Printing for serialization, color coding, or branding (UV ink, laser marked)
Vial surface treatments for antistatic or anti-leachate performance
Bespoke sterile packaging (multi-unit, single-wrapped, controlled humidity).

Each custom proposal includes full prototyping, ISO-standard sample validation, and regulatory submission support. Minimum order quantities start at 8,000 units, with rapid tooling available for new cap/vial molds.

Application Scenarios & Case Studies

250ml Medical Plastic Vaccine Vial Blue Translucent finds usage across vaccine manufacturing, clinical research, blood bank storage, and mobile immunization units:

Biopharma Production: Reliable as bulk intermediary container111s for recombinant and mRNA vaccines, maintaining stability at extreme temperatures (-40°C storage).
Blood Bank / Plasma Centers: Used for plasma fraction collection and transport. Zero breakage recorded over two years at China Red Cross partnership sites.
Field Immunization Drives: 65,000+ units employed by health NGOs in Africa and SE Asia, demonstrating reduced vaccine loss, faster rollout, and logistics savings.

Customer feedback: “Transitioning to these vials cut our cold-chain breakages by 97%, with zero contamination failures in routine random tests.” — Supply Manager, International Vaccine Initiative.

Authoritativeness: Certifications and Strategic Partnerships

Certified to ISO 8362-1/-2/-6, FDA 21 CFR 177.1520, cGMP, and CE standards
5+ years supplying leading vaccine manufacturers (confidential partnerships under NDAs) and government public health bodies
Annual production volume: 2.4M+ units (2023), with on-site QA as per ISO 9001:2015
Full traceability: Each batch labeled & supported via digital Certificate of Analysis (CoA) and Material Safety Data Sheet (MSDS)

FAQ: Professional Terms & Practical Concerns

Q1: What is 'medical-grade polypropylene' and why is it chosen?

A: Medical-grade polypropylene (PP) is a high-purity polymer conforming to standards such as ISO 10993 and FDA 21 CFR 177.1520. It offers excellent chemical inertness, sterilizability, and mechanical strength, making it optimal for pharmaceutical containment.

Q2: How does wall thickness impact vial performance?

A: The wall thickness (1.8mm for this product) is critical for resisting internal pressure and impacts during handling. Compliance with ISO 8362 ensures uniformity and reliability in storage/transport applications.

Q3: What is the significance of transparency (blue translucent) in vaccine vials?

A: 85% visible light transmission provides high clarity for inspection, while blue tint helps block UV degradation of vaccines, prolonging product stability.

Q4: What sterilization processes can these vials undergo?

A: They support Ethylene Oxide (EO), gamma irradiation, and autoclave steam sterilization. Certificate of Sterility accompanies each sterile batch, per ISO 11137.

Q5: What is 'tamper-evident' closure and why important?

A: Tamper-evident closures feature breakaway or indicator bands that reveal any unauthorized opening, essential for patient safety and regulatory compliance.

Q6: How are vials tested for integrity?

A: Each vial batch undergoes atmospheric leak testing at 10kPa for 30 minutes (per ISO 8362-6), plus chemical compatibility and mechanical stress cycling.

Q7: What support is available for urgent, custom, or bulk demands?

A: WKPACKING offers 24/7 tech support and expedited tooling/sample lines; normal lead times are 9-16 working days for stock vials, and 22-30 days for custom projects.

Delivery Timeline, Warranty, and Client Services

Lead time: 9–16 business days for in-stock models; 22–30 business days for custom vials (ex-factory).
Warranty: 36 months product quality guarantee; full refund/return for manufacturing defects (ANSI/IPC-A-610 compliant).
After-sales support: Free protocol, documentation, and technical guidance for installation, sterilization, and regulatory audits.
Traceability: All units batch-coded, with certificates and test reports available online.
Environmental Commitment: All packaging is recyclable and production is ISO 14001:2015 certified.

Conclusion & Industry References

The 250ml Medical Plastic Vaccine Vial Blue Translucent stands as a prime illustration of advanced polymer technology elevating the standards for medical packaging. By offering exceptional impact resistance, optimized transparency, and proven compatibility with a full spectrum of sterilization modalities, it is favored by vaccine manufacturers and public health bodies worldwide. This technical review is validated both by empirical data and front-line client adoption, and its certifications ensure users’ regulatory confidence.
For further scientific and industrial context, review discussions from: